The technology has a lot going for it when it comes to customizing parts across the supply chain. For prototypes, it is a low-cost option to test manufacturability of new parts. It also opens the door to designs not possible with other manufacturing technologies.
3D printing is also used to create rough or porous surfaces for dental implants. LayerWise, a company in Belgium, 3D printed a lower jaw?for an 83-year-old?woman’s face. They made the implant out of titanium powder and then 3D printed it using laser technology.
3-D printing is also excellent for singular custom applications of high value. “A large aerospace company had a one-off project years ago where we built some custom clips to hang a thermal blanket around a fuel cell so they wouldn’t have to remove the rocket-powered vehicle off the launch pad in bad weather,” Walker explained.
The downsides are a good, but not great, camera that doesn’t quite match the competition here, no formal water resistance rating and no wireless charging.
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Also in materials development, Frederik Kotz of the Institute of Microstructure Technology (IMT) of the Karlsruhe Institute of Technology (KIT) and a team of German researchers have experimented with the chemical and thermal stability of 3D printing resins.
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Research focus areas include rapid prototyping (additive manufacturing), lightweighting (multi material joining, plastics and metals manufacturing, carbon fiber-based composite manufacturing), smart robotics (agile robots, consumer robots, swarm robotics, cobots), monitoring and control (wireless control networks, human-machine interface), and simulation and modeling (design and simulation software).
3D printing is starting to break into the mainstream, and in 2018, the global additive manufacturing market was estimated to have generated revenues of $9.3 billion. By 2020, it could grow to nearly $14 billion. 3D printing is gaining popularity due to its ability to enable rapid prototyping, reduce production costs, increase supply chain efficiency and manufacture unique items. It also has the potential to be a more sustainable method of manufacturing.
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Among the many newcomer nominees in this category are B9Creations, for the B9 Scan 350, 3D Systems, for its compact Sense scanner, and Occipital – that produces the Structure Sensor and Structure Core modules which can be used to add scanning abilities to iPads and other devices.
At EOS’s headquarters, in a building with bent aluminum siding that appears almost 3-D printed—a design idea of Langer’s—there are 100 3-D printers in operation in a private research area off the lobby. It is, EOS executives say, the largest collection of 3-D printers in operation anywhere in the world. EOS uses this tucked-away lab to test parts for its customers and to come up with new ideas for what its printers can do.
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